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Manifolds fitted to engine - click for larger size

11. Fuel System

Manifolds

The inlet manifold is alloy so just needed a good clean. However, the exhaust manifold needed rather more attention. When about to fit the manifolds, I discovered that the flanges were different thicknesses so I had to make up some half washers to build up the thinner inlet manifold.

Carburettors

Carburettors (before & after) - click for larger size Here I fancied a bit of a challenge! My donor carburettors are SU HS4s and new ones are not cheap so I decided to recondition them. I had never stripped an SU carb down before so I thought it about time I investigated how they really worked! I took everything apart and thoroughly cleaned it. I replaced jets, needles, floats, throttle spindles, discs, etc. and, yes, I did find out how it all works. I just had to shine up those dashpot covers too! One bit of advice though - only do one carb at a time. Then you can use the other for reference! The service kit came with very useful instructions and diagrams too.

Heatshield & Carburettor Blocks

Fitted carburettors & air filters - click for larger size There is apparently insufficient room under the NG bonnet for the carburettors and air filters to be fitted with the standard spacer blocks. NG supply (in the fuel system kit) cut down blocks (8.5mm instead of 29mm), shorter carb fixing studs and pancake style air filters. Because of this the carbs are nearer to the heatshield which needs to be modified so that the throttle controls clear it. Unfortunately, I found that the throttle control lever was too near the exhaust manifold so I have made up some slightly thicker (11mm) carb spacer blocks which just provide enough clearance for the throttle. The accelerator and choke cables were fitted later.

Fuel Supply

Fuel pump installation - click for larger size I opted for the stainless steel fuel tank which I primed with Hammerite Special Metals Primer. The tank support straps were "lined" with strips of rubber supplied. I purchased a new SU AZX1307 fuel pump and mounted it in the standard MGB bracket which is fixed to the SVA cross member (near the seat belt holes). A flexible fuel hose connects the tank outlet to the pump and another connects the pump outlet to the fuel pipe. The latter is fitted with some difficulty through various parts of the chassis to the front end where it connects to a filter and then on to the carburettors via more flexible hoses.

After obtaining the body shell, I found I had to re-route the fuel pipe slightly in the area by the rear offside chassis member. Although warned in the build manual, it is difficult to determine the clearance needed without knowing the exact shape of the body. Also, once the body was positioned, I was able to make holes for the fuel tank filler and filler cap.

Exhaust

Peco exhaust system - click for larger size I decided on the Peco 3-piece exhaust system which is recommended by NG and for which they can supply fitting brackets. This is a straight through system of solid quality which gives quite a good ground clearance (essential to me as I have a steep ramp to the garage!). The build manual suggests reducing the bend in the centre section and that it can be done without heat. I could not do it even with heat! Only after cutting a "lemon slice" piece out and applying heat could the pipe be unbent. I reckon the angle has been reduced from about 15 degrees to about 8 degrees and the fit is near perfect. The slit then has to be welded. I am told it is possible to fit one of these with very little adjustment to the bend - perhaps when it is time to replace it, I'll try a different tack!


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